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Twin Wire Arc Spray Coating

Applications and Benefits:

Electric-arc spray coating is ideal for applications requiring durable, high-quality coatings, including corrosion protection, wear resistance, and surface restoration. Its low thermal input makes it suitable for a wide range of substrates, minimizing the risk of distortion or other heat-related damage. From industrial machinery to aerospace components, electric arc spraying offers a reliable, cost-effective solution for extending the lifespan and enhancing the performance of critical parts.

Choose Mythri Metallizing for Your Coating Needs

At Mythri Metallizing, we are committed to leveraging the latest technologies to deliver superior coating solutions. Our electric arc spraying services represent the pinnacle of thermal spray coating efficiency and effectiveness. Contact us today to explore how our advanced electric arc spraying capabilities can meet your coating requirements, ensuring unparalleled results for your projects.

Discover the cutting-edge electric arc spraying process offered by Mythri Metallizing, a state-of-the-art coating technique that utilizes an innovative approach to melt and spray materials onto target surfaces. This process, part of the broader category of wire processes which also includes flame spraying, stands out for its efficiency, precision, and versatility in applying coatings of metals and alloys.

What Sets Electric Arc Spraying Apart?

Electric arc spraying harnesses the power of a low-power, short-circuit arc to melt two electrically charged wires at the nozzle of a spraying gun. The molten material is then atomized and propelled onto the substrate using compressed air, resulting in a fine-grained, uniform coating. This method is highly efficient, using just 12 kW (42 MJ) of electricity to spray materials at rates up to 40 lbs./hr (18 Kg/hr.), making it the most efficient thermal spray technology available.

Key Advantages of Electric Arc Spray Coating:

  • Versatility: Capable of applying a wide range of metals and alloys in wire form, offering solutions for various industrial applications.
  • High Coating Rates: Achieves the fastest coating rates among thermal spray technologies, ensuring rapid project completion.
  • Thermal Efficiency: Minimal heat transfer to the part being coated, preserving the integrity and properties of the substrate.
  • Equipment Resemblance to MIG Welding: The arc spray equipment closely resembles GMAW (MIG) welding equipment, making it familiar and accessible for those with welding experience.